PRODUCTS

VCTA is the National High-tech Enterprise Professional provide
Automatic Optic Inspection (AOI) ,
Solder Paste Inspection (SPI) ,
Automatic soldering machine and
Laser Marking machine

VCTA-S820L On-Line AOI

The machine that Inspect the soldering defects basis on optical thory

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Flexible/Multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

Various vector image algorithms to get the best inspection capability

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

SPC1 01
SPC2 02

Germany imported 5.0 Mp industry cameras

With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.

shexiangtou1
shexiangtou2
bujian 01

Import Control System

All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.

International renow brand corn aparts

The entire PCB match capability can detect extra parts at any location.

High frame rate industrial cameras with telecentric lens, high-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software's entire board matching algorithm, can be used detect extra parts, foreign matter, scratches and other information on the PCB.

Accuracy Inspection
jiance

Multi machines one operator, intelligent communication

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

Central control and data gathering
集中

Inquiry online

0755-61519009/61519062

 
CATEGORY ITEM SPECIFICATION
Recognition System

Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

Camera

Import high-speed 500 M Pixel Color camera, 20um (25/15um for optical)

Lens

High-resolution telecentric Lens
Lamp-house

Rings RGB LED lamp-house

FOV Max:40×40mm (20um)

0201 Chip

<7.6ms

Per-image Time

220~450ms

Paste Printing Defects

Missing, overflow, insufficient, pasting open, stain

Component Defects

Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged

Solder Defects

Overflow, insufficient, short solder, stain

Wave Soldering Inspect

Overflow, insufficient, short, Excess Solder, solder void

Inspection Items

0201&0.4mmpitch (20um)
01005& 0.3mm pitch(15um)

Mechanism System PCB Conveyor Left to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm
PCB Size

50×70mm-510×460mm (Can customize according to clients' requirement)

PCB Thickness

0.5mm – 5.0mm

PCB Warp Tolerance

<2mm

Component Clearance

TOP≤30mm, BOT≤30mm(Can customize according to clients' requirement)

Driver AC servo system,camera moves in the directions of X/Y
Orientation <10um
Moving Speed Standard:500mm/s,Max:800mm/s
Soft System Operation System Microsoft Windows 7 X64
Operation Graphic programming, Chinese, English
Programming Support offline programming
Computer Industrial Computer, Intel I7 CPU, Memory:16G, Hard disk: 2TB
Display 22 inch TFT
Network Network Can communicate with NG terminals
Communication port SMEMA, RS232,RJ45
Others Machine Dimensions(L*W*H 105×110×156cm (Excluding Signal Light)
Weight ~750kg
Power Supply AC220V, 10%, single phase 50/60HZ, power consumption 1200W
Air Supply 0.5MPA.70cm3/min
Working Environment Temperature10-40℃, humidity 30-80% RH

三维立体成像

三维立体成像 是相位调制轮廓测量技术(PMP)基于结构
光栅正弦运动投影,离散相移获取多幅被照射物光场图像,
再根据多步相移法计算出相位分布,最后利用三角测量等方
法得到高精度的物体外形轮廓和体积测量结果。

真彩色的三维立体影像显示。

 

快速编程

快速编程 是支持RS274-D、RS274-X格式的Gerber文件及
支持dxf格式的CAD文件,导入文件后自动创建焊盘信息,
只需设置检测参数即可完成编程。

 

全面详尽的SPC分析系统

SPC统计分析 是利用统计方法对过程中的各个阶段进行过程控制,通过对测试信息的分析反馈,来促进前工序工艺的改良,以达到预防不良。操作者可以直观的通过饼状图或者柱形图等查看到测试信息的综合统计。

统计信息可以输出Html,Excel或Image等格式。

我们还有更多软件功能

条码/二维码识别

坏点跳跃功能

统计报表导出

锡膏明细列表查询

PCB列表查询

PCB查询对比功能

NG分析功能

自动统计CPK功能

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