PRODUCTS

VCTA is the National High-tech Enterprise Professional provide
Automatic Optic Inspection (AOI) ,
Solder Paste Inspection (SPI) ,
Automatic soldering machine and
Laser Marking machine

VCTA-V850在线型锡膏测厚仪(On-Line SPI)

利用光学的原理,通过三角测量的方法把印刷在PCB板上的锡膏高度
计算出来的一种SMT检测设备

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High precision control platform

The motion platform adopts the servo motor and high precision ball screw structure, high-speed, stable, no vibration, no noise. With the high precision grating closed-loop feedback system

the movement precision can reach 1um

High definition, high speed camera

High frame rate industrial camera and lens to achieve the high speed photography;
Self-owned intellectual property RGB light can get 2D & 3D true color image which look realistic;
The GPU parallel processing technique can greatly improve the speed of calculation and detection。

High frame rate industrial camera

Double projective structure grating system

The N step phase shifting algorithm bassed on the white light moire fringe technique, providing 1um high inspect accuracy
There are multiple grating for option to deal withreflection and shadow

providing 1um high inspect accuracy

True color 3D image

Phase measuring profilometry ( PMP ) based on the sinusoidal motion projection by structure grating,
the multiple images by discrete phase shift,to calculate the phase distribution by multi- phase,the triangulation and so on to get the high-precision outline and volume of the object to be measured。 shown in 3D true color

shown in 3D true color

Humanized GUI

The software can create the PAD information automatically by import the CAD file ( in dxf ) or the Gerber file ( in RS274-D、RS274-X ),
only need to set inspect parameters to finish the rogramming

the Gerber file ( in RS274-D、RS274-X )

Detailed SPC analysis system

SPC analyzed the feedback of test informations to promote the improvement of the process, in order to prevent adverse.
The operator can view test report visually by pie chart or column chart.
And the statistical information can be exported in Html, Excel or Image format.

Multifunctional

Red Glue inspection

In addditon to support the 3D solder paste inspection,our equipment can provide the red glue inspection that including missing print,excess glue,more glue,less glue, and also displays full-color poor point images,which makes it easy to locate. 。

Bare board program

No need Gerber or CAD file, out equipment can be programed only with a bare PCB. The software detect inspect-box automaticly, and users just need to change some box and parameters.

Automatic plate bending compensation

Using 3D plate bending compensation technology, the software can calculate the bending ratio in a FOV. No need to move Z axis, make moving and inspecting faster.

Camera barcode recognition

The camera can automatically identify the barcode ( 1D / 2D ) in the surface of PCB, easy to trace back the product quality.

Off-line programming and debugging

The off-line programming software can remote programming by input Gerber or CAD data, the programmingtime is not more than 5 minutes.

Edit the pad anytime

Sometimes,the aperture in gerber file is not same as which in the stencil ,so we need change it as need ,include the postion 、size、shape、etc.

Virtual Mark

There is no mark in gerber file ,or bare board teach with no mark we support virtual mark ,which means you specify some pads to be virtual mark ,and through those you can specify the true marks.

Inquiry online

0755-61519009/61519062

 
CATEGORY ITEM SPECIFCATION
Inspection system Camera Digital High Speed CCD 5M Pix
Light Ring R/G/B LED and White LED
FOV 32mm*32mm(20μm)
Speed Per FOV <0.6s
Detect

Solder/Redgum: Volume、Area、Height、Shape、Shift、Bridge、Overflow

Defect None、Shift、More、Less、Bridge、Pull、collapse、Shape、Goldfinger、Height、Overflow
Height Range 10~400um
Area Range 0.15mm×0.15mm~10mm×10mm
Height Accuracy on a Certificated Target 1μm(基于实际锡膏与3D校正块)
Height/Area/Volume Repeatability on a Certificated Target <1μm@3sigma
GR&R <10%
Software OS Microsoft Windows XP Professional、Windows 7
Vision Spec

Dutal 3D Projection(Single options),avoid shadow and reflection

  UI GUI/Easy use,support English/Chinese/Big5
  Result 2D/3D true color
  MARK 2 Marks/Board or 2 Marks/Array, support badmark
Program Gerber 274D/X、CAD,Offline program,Bare Board Teach
SPC Offline SPC Support
Chart Any Time Chart
Histogram/Control chart Volume、Area、Height、Shift
Export Excel、Jpg、Bmp
Mechanism System PCB Transmit

Botthom-up fix;auto transmit and width correct based on SMEMA;Height:900±20mm

PCB Size 50mm×50mm~330mm×250mm(可依据客户具体要求订制更大尺寸) 另有460mmX510mm尺寸可选配(VCTA-V850L)
PCB Thickness 0.3mm~4.5mm
Max PCB Warp <2mm
X、Y Platform Motion Servo Motor Control
Position Accuracy <1μm
Speed 700mm/s
Control Computer Industrial computer:Intel 4 core/8G DDR/1T HD
Display Output

19 inch LCD

Other Machine Dimensions 100cm×100cm×155cm(高度含地脚不含信号灯)
Weight About 710 KG
Power Supply AC220V±10%,50/60Hz,1200W
Air Supply 4-6bar
Environment Temperature: 10-40℃,Humidity: 30-80%RH

True color 3D image

Phase measuring profilometry ( PMP ) based on the sinusoidal motion projection by structure grating, the multiple images by discrete phase shift, to calculate the phase distribution by multi- phase, the triangulation and so on to get the high-precision outline and volume of the object to be measured,

and shown in 3D true color.

 

快速编程

The software can create the PAD information automatically by input the CAD file ( in dxf ) or the Gerber file ( in RS274-D、RS274-X ),
only need to set inspect parameters to finish the rogramming.

 

Detailed SPC analysis system

SPC analyzed the feedback of test informations to promote theimprovement of the process, in order to prevent adverse. The operator can view test report visually by pie chart or column chart.

And the statistical information can be output in Html, Excel or Image format.

我们还有更多软件功能

条码/二维码识别

坏点跳跃功能

统计报表导出

锡膏明细列表查询

PCB列表查询

PCB查询对比功能

NG分析功能

自动统计CPK功能

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